Problems
1. Engine underpower
2. Black smoke from engine exhaust
3. Excessive engine oil consumption
4. Blue smoke from engine exhaust
5. Turbocharger abnormal noise
6. Turbocharger overheating
7. Oil leakage at compressor end
8. Oil leakage at turbine end
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | Probably reasons | Treatment meausres |
● | ● | ● | ● | ● | Air filter is too dirty | Replace the air filter | |||
● | ● | ● | ● | ● | ● | The pipeline between air filter and compressor was blocked | Clean the sundries or replace the damaged components | ||
● | ● | ● | ● | The pipeline between compressor and engine intake manifold was blocked | Clean the sundries or replace the damaged components | ||||
● | Pipeline air leakage between air filter and compressor | Replace the sealing element or fasten the fastener | |||||||
● | ● | ● | Pipeline air leakage between compressor and engine intake manifold | Replace the sealing element or fasten the fastener | |||||
● | ● | ● | Air leakage at junction surface between engine intake manifold and cylinder head | Replace the washer or fasten the fastener | |||||
● | ● | ● | ● | Engine exhaust manifold was blocked | Check and clean the sundries | ||||
● | ● | ● | Muffler or exhaust manifold was blocked | Clean the sundries or replace | |||||
● | ● | ● | Air leakage at the junction surface of engine exhaust pipe and cylinder head | Replace the washer or fasten the fastener | |||||
● | ● | ● | Air leakage at the connection portion of turbocharger air inlet and engine exhaust pipe | Check the exhaust pipeline | |||||
● | Air leakage at turbine exhaust pipe | Check the pipe | |||||||
● | ● | ● | ● | Tubocharger oil return pipeline was blocked | Clean the sundries and replace the oil return pipe | ||||
● | ● | ● | ● | Engine crankcase breather was blocked | Check and clean the sundries | ||||
● | ● | ● | ● | Fouling or coking in the bearing housing | Replace engine oil and oil filter,overhaul or replace the turbocharger | ||||
● | ● | Incorrect adjustment of fuel injection pump or fuel injector | Replace or adjust the related components | ||||||
● | ● | Incorrect engine timing | Replace the worn components | ||||||
● | ● | ● | ● | ● | ● | Engine pistion ring or cyliner liner wear | Repair the engine | ||
● | ● | ● | ● | ● | Engine internal parts problem(valve,piston) | Repair the engine | |||
● | ● | ● | ● | ● | ● | ● | ● | Compressor wheel or diffuser fouling | Use non-alkaline cleaner or soft brush to clean,replace oil filter |
● | ● | ● | ● | ● | ● | ● | ● | Turbocharger damage | Analyse the failure of turbocharger,find out the cause of damage,overhaul or replace the turbocharger |