Know-how
Know-how
Failure diagnosis table
2020/08/29 00:00

Problems


1. Engine underpower

2. Black smoke from engine exhaust

3. Excessive engine oil consumption

4. Blue smoke from engine exhaust

5. Turbocharger abnormal noise

6. Turbocharger overheating

7. Oil leakage at compressor end

8. Oil leakage at turbine end


1

2

3

4

5

6

7

8

Probably   reasons

Treatment   meausres




Air filter is too   dirty

Replace the air   filter



The pipeline between   air filter and compressor was blocked

Clean the sundries   or replace the damaged components





The pipeline between   compressor and engine intake manifold was blocked

Clean the sundries   or replace the damaged components








Pipeline air leakage   between air filter and compressor

Replace the sealing   element or fasten the fastener






Pipeline air leakage   between compressor and engine intake manifold

Replace the sealing   element or fasten the fastener






Air leakage at   junction surface between engine intake manifold and cylinder head

Replace the washer   or fasten the fastener





Engine exhaust   manifold was blocked

Check and clean the   sundries






Muffler or exhaust   manifold was blocked

Clean the sundries   or replace






Air leakage at the   junction surface of engine exhaust pipe and cylinder head

Replace the washer   or fasten the fastener






Air leakage at the   connection portion of turbocharger air inlet and engine exhaust pipe

Check the exhaust   pipeline








Air leakage at   turbine exhaust pipe

Check the pipe





Tubocharger oil   return pipeline was blocked

Clean the sundries   and replace the oil return pipe





Engine crankcase   breather was blocked

Check and clean the   sundries





Fouling or coking in   the bearing housing

Replace engine oil   and oil filter,overhaul or replace the turbocharger







Incorrect adjustment   of fuel injection pump or fuel injector

Replace or adjust   the related components







Incorrect engine   timing

Replace the worn   components



Engine pistion ring   or cyliner liner wear

Repair the engine




Engine internal   parts problem(valve,piston)

Repair the engine

Compressor wheel or   diffuser fouling

Use non-alkaline   cleaner or soft brush to clean,replace oil filter

Turbocharger damage

Analyse the failure   of turbocharger,find out the cause of damage,overhaul or replace the   turbocharger


Add:
No.5,Area B,Modern Industrial Park 118100,
Fengcheng,Liaoning,P.R China
Tel:
0086-415-3512089
Fax:
0086-415-3512188
E-mail:
alan@wanfengturbo.com
© 2020 www.wanfengturbo.com All rights reserved | Yalu River Network support
Unauthorized reproduction of materials on this website is prohibited.

Know-how

Failure diagnosis table
2020/08/29 00:00

Problems


1. Engine underpower

2. Black smoke from engine exhaust

3. Excessive engine oil consumption

4. Blue smoke from engine exhaust

5. Turbocharger abnormal noise

6. Turbocharger overheating

7. Oil leakage at compressor end

8. Oil leakage at turbine end


1

2

3

4

5

6

7

8

Probably   reasons

Treatment   meausres




Air filter is too   dirty

Replace the air   filter



The pipeline between   air filter and compressor was blocked

Clean the sundries   or replace the damaged components





The pipeline between   compressor and engine intake manifold was blocked

Clean the sundries   or replace the damaged components








Pipeline air leakage   between air filter and compressor

Replace the sealing   element or fasten the fastener






Pipeline air leakage   between compressor and engine intake manifold

Replace the sealing   element or fasten the fastener






Air leakage at   junction surface between engine intake manifold and cylinder head

Replace the washer   or fasten the fastener





Engine exhaust   manifold was blocked

Check and clean the   sundries






Muffler or exhaust   manifold was blocked

Clean the sundries   or replace






Air leakage at the   junction surface of engine exhaust pipe and cylinder head

Replace the washer   or fasten the fastener






Air leakage at the   connection portion of turbocharger air inlet and engine exhaust pipe

Check the exhaust   pipeline








Air leakage at   turbine exhaust pipe

Check the pipe





Tubocharger oil   return pipeline was blocked

Clean the sundries   and replace the oil return pipe





Engine crankcase   breather was blocked

Check and clean the   sundries





Fouling or coking in   the bearing housing

Replace engine oil   and oil filter,overhaul or replace the turbocharger







Incorrect adjustment   of fuel injection pump or fuel injector

Replace or adjust   the related components







Incorrect engine   timing

Replace the worn   components



Engine pistion ring   or cyliner liner wear

Repair the engine




Engine internal   parts problem(valve,piston)

Repair the engine

Compressor wheel or   diffuser fouling

Use non-alkaline   cleaner or soft brush to clean,replace oil filter

Turbocharger damage

Analyse the failure   of turbocharger,find out the cause of damage,overhaul or replace the   turbocharger


Add:
No.5,Area B,Modern Industrial Park 118100,
Fengcheng,Liaoning,P.R China
Tel:
0086-415-3512089
Fax:
0086-415-3512188
E-mail:
alan@wanfengturbo.com
© 2020 www.wanfengturbo.com All rights reserved
Yalu River Network support
Unauthorized reproduction of materials on this website is prohibited.